Aluminum Extrusion Die Nitriding Furnace

Send Inquiry

Request To Call Back

Aluminum Extrusion Die Nitriding Furnace

Name: Aluminum Extrusion Die Nitriding Furnace
Brand: YOGI EXIM
Price: 30000 INR
Availability: InStock

Price 30000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Aluminum Extrusion Die Nitriding Furnace Specification

Diameter
1600 mm (retort inner diameter, standard)

Phase
Three Phase

Shape
Box/Chamber Type

Product Type
Aluminum Extrusion Die Nitriding Furnace

General Use
Nitriding of extrusion dies for aluminum profiles

Material
Stainless Steel & Alloy Steel

Type
Retort Gas Nitriding Furnace

Capacity
1000 kg to 5000 kg (customizable)

Weight (kg)
4000 kg (approx)

Computerized
Yes

Automatic
Fully Automatic

Touch Screen
Yes

Control System
PLC Based Automatic Control

Surface Treatment
Gas Nitriding Surface Hardening

QC System
Advance Monitoring & Alarm System

Tolerance
3C temperature accuracy

Drawing
Available upon request

Voltage
380-440V, 3 Phase, 50Hz

Dimension (L*W*H)
4200mm x 2200mm x 3400mm (model dependent)

Feature
Uniform nitriding, Low Energy Consumption, High Hardness Achievement

Color
Industrial Gray, Custom Available

Nitriding Process Gas
Ammonia (NH3), Nitrogen (N2)

Cooling Type
Natural or Forced Air Cooling

Heating Element Material
Fe-Cr-Al Alloy

Safety Feature
Automatic Over-temperature shutdown, Gas leak alarm

Working Temperature
up to 650°C

Usage Environment
Industrial Production

Retort Material
Special Alloy Steel for Nitriding

Cycle Time
8 to 36 hours (process dependent)

Power Consumption
Approx. 35-90 kW

Service Support
Onsite commissioning and training

Door Type
Hydraulically Operated Vertical Lift Door

Insulation
Multi-layer high efficiency ceramic fiber

Control Accuracy
±1°C

Aluminum Extrusion Die Nitriding Furnace Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
15 Units Per Day

Delivery Time
15 Days

About Aluminum Extrusion Die Nitriding Furnace

Leading the market as manufacturer and supplier, we are presenting an excellent array of Aluminum Extrusion Die Nitriding Furnace. This is mostly required in the industry for melting and holding alloys of copper and aluminium. Depending on its features, this furnace is used in HPDC or GDC shops in order to enhance the productivity rate. We are developing this Aluminum Extrusion Die Nitriding Furnace by selecting quality grade of metal together with updated machine and high end techniques in adherence to set quality standards.

Uniform Nitriding for Enhanced Die Performance

Our furnace ensures thorough and consistent nitriding for aluminum extrusion dies, resulting in higher surface hardness and prolonged tool life. With a uniform gas distribution design and accurate temperature control, the system supports manufacturers in delivering superior profile quality with minimal maintenance downtime. Experience improved productivity and reduced die replacement costs.

Advanced Automation with Safety Integration

Benefit from a fully automated PLC control system and intuitive touch screen interface, streamlining the nitriding process and minimizing operational errors. Safety is prioritized with features like automatic over-temperature shutdown, gas leak alarms, and comprehensive monitoring, ensuring reliable operation in demanding industrial environments.

Energy-Efficient and Customizable Solutions

Achieve sustainable manufacturing with our furnaces efficient insulation, optimized power consumption (3590 kW), and optional capacity customization. Adjust the system to fit your production requirements, selecting from a range of cycle times, cooling methods, and sizes to maximize throughput and operational efficiency.

FAQs of Aluminum Extrusion Die Nitriding Furnace:

Q: How does the nitriding process work in this aluminum extrusion die furnace?

A: The furnace uses ammonia (NH3) and nitrogen (N2) gases as nitriding agents, which diffuse nitrogen atoms into the surface of extrusion dies at high temperatures (up to 650C). This results in a hard, wear-resistant surface layer, enhancing die durability and performance.

Q: What safety features are included with the nitriding furnace?

A: Safety is ensured through automatic over-temperature shutdown, a gas leak alarm system, and an advanced monitoring and alarm system. These features actively protect operators and equipment during operation.

Q: When should I consider using this furnace for my production?

A: This furnace is ideal when consistent, high-hardness surface treatment is required for aluminum extrusion dies, particularly in high-volume or precision-driven manufacturing environments seeking improved die longevity and performance.

Q: Where can this furnace be installed and operated?

A: Its designed for industrial production environments, compatible with standard electrical supplies (380-440V, 3 phase, 50Hz). The robust construction and safety systems make it suitable for usage in factories and manufacturing plants globally.

Q: What are the primary benefits of the uniform nitriding process?

A: Uniform nitriding ensures that dies achieve higher surface hardness, better wear resistance, and longer operational lifespans, leading to improved productivity, reduced die maintenance costs, and superior finished product quality.

Q: How long does a complete nitriding cycle take?

A: Cycle times range from 8 to 36 hours, depending on the process parameters and die specifications. The automated PLC control system precisely manages temperature and gas flow for optimal results every time.

Q: Is customization available for furnace size and capacity?

A: Yes, the furnaces loading capacity (10005000 kg) and dimensions can be customized according to your production needs. Drawings and technical specifications are available upon request to ensure a perfect fit for your facility.

Tell us about your requirement