Aluminium Billet Multi Hot Log Shear Furnace

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Aluminium Billet Multi Hot Log Shear Furnace

Name: Aluminium Billet Multi Hot Log Shear Furnace
Brand: YOGI EXIM
Price: 30000 INR
Availability: InStock

Price 30000 INR/ Unit

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MOQ : 1 Unit

Aluminium Billet Multi Hot Log Shear Furnace Specification

Shape
Rectangular/box

Phase
Three Phase

Diameter
Handles billets 3 to 12 diameter

Product Type
Aluminium Billet Multi Hot Log Shear Furnace

General Use
Heating and cutting aluminium billets for extrusion process

Material
High-grade aluminium alloy and refractory steel

Type
Industrial Furnace

Capacity
Customized as per requirement

Weight (kg)
Depends on size (typically ranges from 5000 - 22000 kg)

Computerized
Yes

Automatic
Yes

Touch Screen
Yes

Control System
PLC based Control Panel

Surface Treatment
High temperature resistant painting/coating

QC System
Incorporated with in-line QC and temperature monitoring

Tolerance
1 mm

Drawing
Available on request

Voltage
415 V / 380 V / 440 V, 3 Phase, 50/60 Hz

Dimension (L*W*H)
Customized (e.g. 12000 x 2500 x 2400 mm)

Feature
Uniform heating, energy efficient, multi-log handling capability, precise billet shearing

Color
As per order (commonly grey or blue)

Installation
On-site installation and commissioning available

Billet Length Capability
Up to 7000 mm or customized

Temperature Range
Up to 600°C - 650°C

Heating Method
Gas fired / Electric / Oil fired

Shearing Mechanism
Hydraulic log shear or mechanical options

Heating Zone
Multiple independently controlled heating zones

Insulation Material
Ceramic fiber blanket and high-density bricks

Safety Features
Emergency stop, overheat protection, interlocks

Cycle Time
Less than 30 seconds per billet

Operator Requirement
1-2 operators (system automated)

Ambient Operating Conditions
5°C to 50°C, <80% RH (non-condensing)

Energy Consumption
Optimized for low energy usage per tonne

Compliance
Meets international safety and quality standards

Maintenance
Designed for easy access and minimum downtime

Aluminium Billet Multi Hot Log Shear Furnace Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
15 Units Per Day

Delivery Time
15 Days

About Aluminium Billet Multi Hot Log Shear Furnace

As an overture of to current industry, we are manufacturing and supplying a competent range of Aluminium Billet Multi Hot Log Shear Furnace. This series is featured with high melting process to perfectly suit the melting of different materials. High quality insulation is used for the designing that minimizes power requirements. These are engrossed with stationary crucible of high capacity and the whole range is designed while making use of optimum grade of basic metal in tandem with set quality standards. Our offered Aluminium Billet Multi Hot Log Shear Furnaces are available at market leading rates.

Efficient and Precise Billet Heating

Utilizing gas, electric, or oil-fired options, the furnace ensures uniform heating through multiple independently controlled zones, reaching precise temperatures up to 650C. Ceramic fiber blankets and high-density brick insulation minimize heat loss, promoting energy efficiency and consistent quality for extrusion applications.

Flexible Shearing Mechanism and Rapid Cycle Time

Choose between hydraulic log shear or mechanical options for accurate billet cutting. With a cycle time of less than 30 seconds per billet, the system boosts productivity while maintaining a tolerance of 1 mm. Multi-log handling capability provides greater throughput for demanding manufacturing environments.

Advanced Automation and Safety Compliance

A PLC-based control panel, touch screen interface, and computerized operations reduce operator intervention to 1-2 people. In-line QC, temperature monitoring, and safety interlockssuch as emergency stop and overheat protectionensure safe operation and adherence to global standards.

FAQs of Aluminium Billet Multi Hot Log Shear Furnace:

Q: How does the Aluminium Billet Multi Hot Log Shear Furnace ensure uniform heating across billets?

A: The furnace features multiple independently controlled heating zones, which allow precise temperature management for each billet. Combined with ceramic fiber blanket and high-density brick insulation, this design ensures consistent and uniform heat distribution, critical for high-quality extrusion results.

Q: What are the available shearing mechanisms and their operational benefits?

A: Two shearing mechanisms are available: hydraulic log shear and mechanical options. Hydraulic systems provide smooth, precise cuts with cycle times under 30 seconds per billet, while mechanical alternatives offer robustness for varying operational needs, both achieving a high degree of billet length accuracy.

Q: Where can this furnace be installed, and what does the installation process include?

A: On-site installation and commissioning are offered, primarily servicing industrial extrusion plants. The process includes delivery, setup, calibration, initial operational testing, and operator training to ensure seamless integration into existing production lines.

Q: What safety features are incorporated in the furnace for operator protection?

A: The furnace is equipped with emergency stop functions, overheat protection, safety interlocks, and meets international safety standards. These features minimize risk during operation and maintenance, safeguarding personnel and equipment.

Q: How is the billeting process automated and monitored for quality assurance?

A: System automation is achieved via a PLC-based control panel and touch screen interface. In-line quality control and temperature monitoring systems track billet parameters in real-time, ensuring consistent output and simplifying traceability throughout production.

Q: What are the primary benefits of using this furnace in aluminium extrusion plants?

A: Benefits include uniform heating, precise billet cutting, rapid cycle times, energy efficiency, minimal operator requirement due to automation, and easy maintenance. Customizable capacity and dimensions allow integration into various plant layouts, supporting diverse extrusion demands.

Q: How does the furnace accommodate different billet sizes and plant requirements?

A: Customizable billet length capability up to 7000 mm and diameter handling from 3 to 12 inches allow the furnace to support a wide range of extrusion profiles. The systems modular design and configurable features ensure compatibility with specific client requirements.

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